Cluster lights
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- Mancar1
- 100% FORDified!
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Cluster lights
My instument cluster lights are not working. Getting ready to fix. Maybe just burnt out bulbs. Blinkers light up, so does the cargo light switch. Cluster was out when I got the truck. I am the 2nd owner. 68 CS. Any pointers?
May your sails stay full, and your knots not slip. Unless a slip knot.
Once I thought I was wrong, but I was wrong.
Life is a banquet, and every days a feast.
68 F-250 CS 390 C-6 P/S A/C front disc. 2nd owner.
2016 GMC Terrain Denali 301 HP V-6 AWD.
2009 Silverado Crew Cab, V-8, 4X4.
DD-727
DD-806
AE-35
LSD-39
AS-41
AR-8
Once I thought I was wrong, but I was wrong.
Life is a banquet, and every days a feast.
68 F-250 CS 390 C-6 P/S A/C front disc. 2nd owner.
2016 GMC Terrain Denali 301 HP V-6 AWD.
2009 Silverado Crew Cab, V-8, 4X4.
DD-727
DD-806
AE-35
LSD-39
AS-41
AR-8
- ForingaMex
- Blue Oval Fan
- Posts: 590
- Joined: Thu May 21, 2009 8:18 pm
- Location: Ontario, Canada
Re: Cluster lights
Check the rheostat on the headlight swith. Mine stopped working a while ago and it turned out to be that the rheostat wasn't making good contact. Or are they just dimmed all the way?
-Jake
"Better to remain silent and be thought a fool than to speak out and remove all doubt." -Abraham Lincoln
-02 Dodge Ram Quad Cab
-72 Ford F100 LWB 390/C6 (Retired for now till I can rebuild/transform it)
-2000 Ford Windstar (Family Vehicle)
-92 VW Beetle (Mexican)
"Better to remain silent and be thought a fool than to speak out and remove all doubt." -Abraham Lincoln
-02 Dodge Ram Quad Cab
-72 Ford F100 LWB 390/C6 (Retired for now till I can rebuild/transform it)
-2000 Ford Windstar (Family Vehicle)
-92 VW Beetle (Mexican)
- Mancar1
- 100% FORDified!
- Posts: 5390
- Joined: Thu Jun 10, 2010 8:13 am
- Location: USS Gramps Garage (DD-727) Tehama County, Northern Ca.
Re: Cluster lights
Not dimmed, out. I will check the headlight switch. Thanks.
May your sails stay full, and your knots not slip. Unless a slip knot.
Once I thought I was wrong, but I was wrong.
Life is a banquet, and every days a feast.
68 F-250 CS 390 C-6 P/S A/C front disc. 2nd owner.
2016 GMC Terrain Denali 301 HP V-6 AWD.
2009 Silverado Crew Cab, V-8, 4X4.
DD-727
DD-806
AE-35
LSD-39
AS-41
AR-8
Once I thought I was wrong, but I was wrong.
Life is a banquet, and every days a feast.
68 F-250 CS 390 C-6 P/S A/C front disc. 2nd owner.
2016 GMC Terrain Denali 301 HP V-6 AWD.
2009 Silverado Crew Cab, V-8, 4X4.
DD-727
DD-806
AE-35
LSD-39
AS-41
AR-8
- Oren09
- New Member
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- Location: Libby, MT
- Contact:
Re: Cluster lights
Also check the tiny fuse in the middle of the fuse box. Mine came loose and the gauge illumination lights stopped working.
~Austin
1971 F250 Ranger XLT Camper Special. 360, auto.

1971 F250 Ranger XLT Camper Special. 360, auto.

- ForingaMex
- Blue Oval Fan
- Posts: 590
- Joined: Thu May 21, 2009 8:18 pm
- Location: Ontario, Canada
Re: Cluster lights

Oren09 wrote:Also check the tiny fuse in the middle of the fuse box. Mine came loose and the gauge illumination lights stopped working.

-Jake
"Better to remain silent and be thought a fool than to speak out and remove all doubt." -Abraham Lincoln
-02 Dodge Ram Quad Cab
-72 Ford F100 LWB 390/C6 (Retired for now till I can rebuild/transform it)
-2000 Ford Windstar (Family Vehicle)
-92 VW Beetle (Mexican)
"Better to remain silent and be thought a fool than to speak out and remove all doubt." -Abraham Lincoln
-02 Dodge Ram Quad Cab
-72 Ford F100 LWB 390/C6 (Retired for now till I can rebuild/transform it)
-2000 Ford Windstar (Family Vehicle)
-92 VW Beetle (Mexican)
- Bumpside Collector
- Preferred User
- Posts: 452
- Joined: Sun May 16, 2010 4:11 pm
- Location: Near Hot Springs, Arkansas
Re: Cluster lights
What is the best way to check the rheostat? Mine is acing up too.

CHEESE?!?
Running:
2012 Ford Focus SE hatchback
2007 F-150 XLT Supercrew 4.6 Auto
1972 F-350 Flatbed 360 2V 4 speed
Not Running:
1967 F-100 Ranger Short Bed
1970 F-100 Ranger Long Bed
1972 F-100 Ranger XLT long Bed
1972 F-350 Really long dump flatbed parts truck
1981 F-250 Custom Long Bed (Parting out now)
- Oren09
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Re: Cluster lights
Turn it back and forth a few times to clean it up.
If that doesn't help, turn it slowly until the lights are steady and not flickering. If it works in some positions but not all, the rheostat is worn.
If that doesn't help, turn it slowly until the lights are steady and not flickering. If it works in some positions but not all, the rheostat is worn.
~Austin
1971 F250 Ranger XLT Camper Special. 360, auto.

1971 F250 Ranger XLT Camper Special. 360, auto.

- Mancar1
- 100% FORDified!
- Posts: 5390
- Joined: Thu Jun 10, 2010 8:13 am
- Location: USS Gramps Garage (DD-727) Tehama County, Northern Ca.
Re: Cluster lights
If a new headlight switch is needed for the 68, they are $15.95 Mileage plus electrical, & $34.95 Echlin Ignition. At Napa. Anyone used either of these brands?
May your sails stay full, and your knots not slip. Unless a slip knot.
Once I thought I was wrong, but I was wrong.
Life is a banquet, and every days a feast.
68 F-250 CS 390 C-6 P/S A/C front disc. 2nd owner.
2016 GMC Terrain Denali 301 HP V-6 AWD.
2009 Silverado Crew Cab, V-8, 4X4.
DD-727
DD-806
AE-35
LSD-39
AS-41
AR-8
Once I thought I was wrong, but I was wrong.
Life is a banquet, and every days a feast.
68 F-250 CS 390 C-6 P/S A/C front disc. 2nd owner.
2016 GMC Terrain Denali 301 HP V-6 AWD.
2009 Silverado Crew Cab, V-8, 4X4.
DD-727
DD-806
AE-35
LSD-39
AS-41
AR-8
-
- 100% FORDified!
- Posts: 22329
- Joined: Sun Aug 28, 2005 8:17 pm
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- Contact:
- Mancar1
- 100% FORDified!
- Posts: 5390
- Joined: Thu Jun 10, 2010 8:13 am
- Location: USS Gramps Garage (DD-727) Tehama County, Northern Ca.
Re: Cluster lights
fordman wrote:Echlin is a better name than the other no name brand.
I figured that, but just had to ask. My wife is always telling me, "You get what you pay for." Thanks for your input.
May your sails stay full, and your knots not slip. Unless a slip knot.
Once I thought I was wrong, but I was wrong.
Life is a banquet, and every days a feast.
68 F-250 CS 390 C-6 P/S A/C front disc. 2nd owner.
2016 GMC Terrain Denali 301 HP V-6 AWD.
2009 Silverado Crew Cab, V-8, 4X4.
DD-727
DD-806
AE-35
LSD-39
AS-41
AR-8
Once I thought I was wrong, but I was wrong.
Life is a banquet, and every days a feast.
68 F-250 CS 390 C-6 P/S A/C front disc. 2nd owner.
2016 GMC Terrain Denali 301 HP V-6 AWD.
2009 Silverado Crew Cab, V-8, 4X4.
DD-727
DD-806
AE-35
LSD-39
AS-41
AR-8
-
- 100% FORDified!
- Posts: 22329
- Joined: Sun Aug 28, 2005 8:17 pm
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Re: Cluster lights
i found this last night and cant remember where i copied it from. but here it is. i don't know of the context it was taken from either. this either cmae from a bronco site i went to or hawkrod typed this out. i can't remember. i think it was hawkrod. because we were talking about car headlight switches at one time.
D3ZZ11654A replaced C5TZ11654A, C5TZ11654C, C5ZZ11654B .. Headlamp Switch Kit (Motorcraft SW1245) / Available from Ford.
MSRP: $56.80
Marked: C5TB-11652-A, C5TB-11654-A, C5ZB-11654-B, D2TB-11654-AA, D3ZB-11654-AA
Fits: 1965/67 F100/600 // 1965/72 C500/600 // 1965/69 N500/600 // 1966/77 Bronco // 1968/72 F100/750 // 1965/66 Mustang // 1971/72 Mustang // 1970/72 Maverick/Comet.
This is not the original switch, it's a FoMoCo Service Part Replacement. The trucks headlamp switch knob and shaft will work with this switch.
-----------------------------------------------------------------------------------------------------------------------------------------
If you want the original switch...it came two different ways. As a kit (includes the switch & the mounting bracket), or the switch only.
The following switches are the obsolete originals.
Ford confusion: These are not the same switches as used on the above passenger cars.
C5TZ11654A .. Headlamp Switch Kit (Motorcraft SW439) / Obsolete-Replaced
Marked: C5TB-11652-A, D2TB-11654-AA
----------------------------------------------------------------
C5TZ11654C .. Headlamp Switch (Motorcraft SW718) / Obsolete-Replaced
Marked: C5TB-11654-A
btw: The trucks headlamp switch knob & shaft (C3TZ11661D) is a ONE piece assembly. The knob was not serviced by itself.
D3ZZ11654A replaced C5TZ11654A, C5TZ11654C, C5ZZ11654B .. Headlamp Switch Kit (Motorcraft SW1245) / Available from Ford.
MSRP: $56.80
Marked: C5TB-11652-A, C5TB-11654-A, C5ZB-11654-B, D2TB-11654-AA, D3ZB-11654-AA
Fits: 1965/67 F100/600 // 1965/72 C500/600 // 1965/69 N500/600 // 1966/77 Bronco // 1968/72 F100/750 // 1965/66 Mustang // 1971/72 Mustang // 1970/72 Maverick/Comet.
This is not the original switch, it's a FoMoCo Service Part Replacement. The trucks headlamp switch knob and shaft will work with this switch.
-----------------------------------------------------------------------------------------------------------------------------------------
If you want the original switch...it came two different ways. As a kit (includes the switch & the mounting bracket), or the switch only.
The following switches are the obsolete originals.
Ford confusion: These are not the same switches as used on the above passenger cars.
C5TZ11654A .. Headlamp Switch Kit (Motorcraft SW439) / Obsolete-Replaced
Marked: C5TB-11652-A, D2TB-11654-AA
----------------------------------------------------------------
C5TZ11654C .. Headlamp Switch (Motorcraft SW718) / Obsolete-Replaced
Marked: C5TB-11654-A
btw: The trucks headlamp switch knob & shaft (C3TZ11661D) is a ONE piece assembly. The knob was not serviced by itself.
- Mancar1
- 100% FORDified!
- Posts: 5390
- Joined: Thu Jun 10, 2010 8:13 am
- Location: USS Gramps Garage (DD-727) Tehama County, Northern Ca.
Re: Cluster lights
Thanks for the info fordman.
May your sails stay full, and your knots not slip. Unless a slip knot.
Once I thought I was wrong, but I was wrong.
Life is a banquet, and every days a feast.
68 F-250 CS 390 C-6 P/S A/C front disc. 2nd owner.
2016 GMC Terrain Denali 301 HP V-6 AWD.
2009 Silverado Crew Cab, V-8, 4X4.
DD-727
DD-806
AE-35
LSD-39
AS-41
AR-8
Once I thought I was wrong, but I was wrong.
Life is a banquet, and every days a feast.
68 F-250 CS 390 C-6 P/S A/C front disc. 2nd owner.
2016 GMC Terrain Denali 301 HP V-6 AWD.
2009 Silverado Crew Cab, V-8, 4X4.
DD-727
DD-806
AE-35
LSD-39
AS-41
AR-8
- ta TACO
- Preferred User
- Posts: 258
- Joined: Thu Dec 23, 2010 7:19 pm
- Location: Manor, TX.
Re: Cluster lights
Mancar,
I have the same issue on the same truck that I just bought as well
. Did replacing the rheostat fix the prob? Also, I'm going out on a limb here in sounding stupid, but a rheostat is the head light switch? I checked the bulbs and tried to adjust the dimmer to no avail.
Thanks,
Davin.
I have the same issue on the same truck that I just bought as well

Thanks,
Davin.
68 F-250 CS, 360 or 390?, still haven't measured the stroke, AUTO running on propane!
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Re: Cluster lights
yes the rheostat is part of the headlight switch. it is inside of the white ceramic deal on the headlight switch.
- Mancar1
- 100% FORDified!
- Posts: 5390
- Joined: Thu Jun 10, 2010 8:13 am
- Location: USS Gramps Garage (DD-727) Tehama County, Northern Ca.
Re: Cluster lights
I just haven't got to it yet. But my cluster lights worked the other morning. Now they are not working again. When I do find the problem and fix it, I'll post the results. The Bump has been taking 2nd seat to Vicki lately. Which is as it should be.
May your sails stay full, and your knots not slip. Unless a slip knot.
Once I thought I was wrong, but I was wrong.
Life is a banquet, and every days a feast.
68 F-250 CS 390 C-6 P/S A/C front disc. 2nd owner.
2016 GMC Terrain Denali 301 HP V-6 AWD.
2009 Silverado Crew Cab, V-8, 4X4.
DD-727
DD-806
AE-35
LSD-39
AS-41
AR-8
Once I thought I was wrong, but I was wrong.
Life is a banquet, and every days a feast.
68 F-250 CS 390 C-6 P/S A/C front disc. 2nd owner.
2016 GMC Terrain Denali 301 HP V-6 AWD.
2009 Silverado Crew Cab, V-8, 4X4.
DD-727
DD-806
AE-35
LSD-39
AS-41
AR-8